Custom Embroidery Digitizing USA

Need clean, reliable digitizing for hats in the USA without the back and forth? HatDigitizing converts your logo or artwork into a stitch-ready embroidery file that runs smoothly on real caps, not just in a preview. We focus on sharp edges, proper underlay, and the right density for hat fronts, sides, and back placements, including 3D puff when needed. Turnaround is 8–12 hours, and we can deliver files like DST, PES, EXP, JEF and more. Send your design, your machine format, and hoop size, and we’ll take it from there.

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Your 5-Star Custom Patch Maker

Hat Digitizing Promise: Quality You Can Trust

Money Back Guarantee

If you’re not happy with the digitizing, we’ll revise it until it’s right, or refund your order. Simple as that.

Low Minimums

Start small without compromising quality. Get professional hat digitizing from as little as one design, perfect for testing a logo, a new drop, or a single client order.

Quick Turnaround

Need it fast? Most digitizing orders are delivered in 8–12 hours so you can stitch today, not next week.

24/7 Chat Support

Our 24/7 chat ensures prompt and reliable support, day or night!

Other Custom Products That Will Amaze You!

Embroidery Digitizing

We turn your logo into a stitch-ready embroidery file that sews out clean on hats, patches, and apparel.

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Logo Digitizing

Convert any logo into a clean, stitch-ready embroidery file for hats, shirts, and patches.

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Hat Digitizing

Get clean, cap-ready files that stitch sharp on hat fronts, sides, and back without distortion.

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Jacket Back Digitizing

Big designs need clean stitching. We digitize jacket-back artwork for smooth runs, sharp details, and strong coverage.

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Chenille Digitizing

Honor achievements, commemorate special events.

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3D Puff Digitizing

We digitize 3D puff files with clean edges and proper foam coverage so your hat logos pop and sew out smoothly.

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Vector Art Conversion

We convert blurry or low-quality images into clean vector artwork ready for digitizing, printing, or laser work.

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Raster to Vector Conversion

Turn JPG/PNG logos into crisp vector files (AI, EPS, SVG, PDF) with clean lines and smooth curves.

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File Format Guide

Not sure which file you need? We’ll help you choose the right format for your machine, printer, or vendor.

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TAKE THE FIRST STEP WITH EMBROIDERY DIGITIZING USA FOR YOUR SHOP!

Step into a simple workflow where embroidery digitizing in the USA for your shop is easy as 1-2-3. In three quick steps, you’ll get production-ready stitch files delivered fast, ready to run on your machines.

Step 1

Sketch

Step 2

Mockup

Step 3

Digitize File

Frequently Asked Questions

What is embroidery digitizing?

Embroidery digitizing is converting your artwork into a stitch file your embroidery machine can read, including stitch types, direction, underlay, and color changes. It is not the same as “converting an image.” It is a build process that affects sew quality.

What file format do I need (DST, PES, EXP, JEF)?

It depends on your machine. DST is common in commercial setups, while PES (Brother/Baby Lock), JEF (Janome), and EXP (Melco/Bernina) are also popular. If you tell us your machine brand, we’ll deliver the right format.

Can you digitize a logo from JPG/PNG or do I need vector?

We can work from JPG/PNG, but clean results usually need clean artwork. If your image is blurry or low-res, we recommend raster-to-vector conversion first, then digitizing, especially for small hat logos and fine text. This is a common issue people run into when trying “image to embroidery” shortcuts.

Do you offer 3D puff hat digitizing?

Yes. 3D puff digitizing needs special settings (foam coverage, satin width, underlay choices, and clean edges) so the design pops without tearing foam or looking rough. It’s a different approach than flat embroidery.

How much does digitizing cost, and do you do revisions?

Yes. We use flat pricing: $15 up to 100,000 stitches, with unlimited revisions so your design sews out clean. Send your artwork and machine format, and we’ll deliver the right file (DST, PES, JEF, EXP).